Thin Section Ball Bearings

Thin-walled bearings for extremely thin section bearing, but also to achieve a product miniaturization and lightweight. Diversity of products has expanded its range of purposes.

Product Features
In order to obtain a low friction bearing torque, high rigidity, good rotation accuracy, use a small diameter steel balls. Using a hollow shaft, ensuring lightweight space and wiring. Thin-walled bearings for extremely thin section bearing, but also to achieve a product miniaturization and lightweight. Diversity of products has expanded its range of purposes.
Thin-walled 6700,6800 series dust cover various forms, forms with flange, stainless steel form, wide forms and other varieties.

Lubrication purpose
The purpose is to reduce the lubrication of rolling bearings inside the bearing friction and wear, to prevent burning stick, lubrication utility as follows.
Reduce friction and wear
In the mutual contact portion of the ferrule, and the rolling elements constituting the bearing retainer, to prevent the metal contacts, reducing friction and wear.
Extend the fatigue life of rolling fatigue life, in rotation, the rolling contact surfaces oiled, is extended. Conversely, low viscosity oil, lubricant film thickness is not good, is shortened.

Discharge of frictional heat, cooling
You can cycle to the oil law and other oil heat generated by the friction of the discharge, or heat coming from the external cooling. Prevent bearing overheating and prevent oil itself aging.
Other
Also prevent dust and debris inside the bearing, or prevent rust, corrosion effect.

Repair Cheng

One, bearing installation and removal must be careful
Different kinds and sizes of thin-walled deep groove ball bearings, the installation methods and tools is not the same, which has a mechanical or hydraulic. This is mainly to explain some common installation method and some basic precautions.

First, do not install on a ball hard, it will cause local overloading ball and the contact surface, resulting in premature bearing failure.

Second, do not use hard tools, such as hammers, beat the bearing surface screwdriver and the like, which would allow the bearing outer ring fracture or crack.

Second, the bearing cleaning
Clean environment is very important for bearings. Thin wall deep groove ball bearing ring rolling surface and rolling element surface roughness precision about 1/10 μm, so that a smooth ball surface if contaminated, the impact is very serious. Lubricating layer between the rolling surface is generally 0.2 ~ 1 μm, greater than the size of the particles of lubricant-type impurity will be rolling over the rolling elements in aligning roller bearing steel produced in the partial pressure will eventually lead to permanent materials fatigue. In addition to this, the external environment in the dust particle size of up to 10 μm, spherical roller bearings will swap damage. Because of this, how important clean working environment for the bearing is ah.

Third, the process of detecting bearing
During use heat to dry up by induction bearing operating temperature, if the temperature exceeds a predetermined limit will automatically alarm if found, to prevent burning shaft conditions. Often represented by high-temperature bearings in unusual circumstances. High temperature is also harmful to the bearing lubricant. Sometimes thin-walled deep groove ball bearing overheating can be attributed to the bearing lubricant. If the bearing temperature over 125 ℃ even move to reduce long-term bearing life. Causes high temperature bearings include: insufficient lubrication bearing lubricant may be unqualified, which contains impurities, when the load is too large may also be enough space inside the bearing seal that friction and so on.

Information:

Application: transmission, instrumentation, electrical, household appliances, internal combustion engines, transport vehicles, agricultural machinery, construction machinery, engineering machinery, roller-skating shoes, etc.

Basic specification: High precision thin wall bearing KA035CP0

MONTON bearing a main manufacturers leader of high precision bearings in China was established in 2001 locate in Luoyang--“Ancient Imperial Capital and Peony Flower City”,we specialized in the bearing production research and development more than 20 years , focus on the development of "High-tech, High precision, Advancing, customized" bearings development .MONTON covers an area of of 35000 sq.m., building area of 20000 sq.m., including office area 3000 sq.m., research and development center of 500 sq.m., and international marketing & reception center 2000sq.m.Our mission is to provide customers with complete solution, including design and development, manufacturing, testing and evaluation, and excellent after-sales service.The factory is located in the Bearing Industry Park of Yiyang County, Luoyang City, Henan Province.

MONTON bearing mainly produce high precision angular contact ball bearing, ball screw support bearing,Low temperature bearing,High speed motor bearings, military thin section ball bearing,special high precision bearing, crossed roller bearing,harmonic drive bearing,thrust bearing stack,Tungsten Carbide Radial Bearing, military thin section ball bearing,tandem bearing,cylindrical roller bearing, customized bearing and bearings parts, The bearing accuracy at P5/P4/P2 level, rolling elements from φ1mm to 160mm, precision degree Ⅰ、Ⅱ.We Contributions to important scientific research projects of several well-known universities, including Henan University of Science and Technology, Dalian University of Technology, Harbin Institute of Technology, Beijing University of Science and Technology, Beijing traffic University, and China Petroleum etc.

We produce bearings and parts with inner diameter of 1.5mm to an outer diameter of 3000mm. Our products have been widely used in important industrial fields such as CNC machine tools, high-speed spindles, precision measurement instruments, oil drilling, petrochemicals,Cryogenic pump, FANUC/Siemens motors, mining metallurgy, port machinery, medical equipment, extruder gearbox, Cement roller press, vertical mill, rocker arm, textiles equipment, paper mill,robotics, harmonic drive, concrete mixer trucks, steel mills, rolling mills,Wind Power,Continuous casting mill, UAV, Air Compressor,Tension levelers,LIDAR systems,missile tracking camera ,aerospace, etc.

Our company have very good products quality guarantee equipment, key equipment and instrumentation are imported or design special equipment for special procedure by us. Main instrumentation is Japan ACCRETECH, TAYLOR,ZEISS Germany etc. Established precision bearing product testing laboratory, we can test bearing performance and life,Passed ISO9001 quality system certification, with an annual production capacity of 1 million sets of various precision bearings.

MONTON owns CNC lathes, machining centers, CNC grinding machines, and ultra precision equipment more than 160 sets. 10 CNC lathes, 65 CNC precision grinding machines, and 1set 4-axis machining center. 2 sets Ultrasonic cleaning line and equipment,2 sets tempering and stabilizing furnaces,1set heat treatment furnace，1sets low temperature stabilization equipment and vacuum equipment,8 production lines of automatic assembly.Inspection equipment include Mitotoyo Japan Contour,roundness measuring instrument,hardness tester,coordinate measuring instrument, length measuring instrument,vibration measuring instrument,contact angle goniometer,Bearing convexity value measuring instrument,hardness tester,Metallographic tissue measuring instrument,Clearance measuring instrument,height measuring instrument,Inner diameter outer diameter and rotation accuracy measuring instrument etc.

We have more than 140 employees, including 10 technical persons and 25 inspection persons. There are 5 persons with a master's degree, 25 persons with bachelor's degree, and 30 with vocational degree currently .

With advanced production equipment and perfect testing technology, MONTON can guarantee the quality and accuracy of the products we produced. Our technical department can efficiently complete the bearing design according to customer needs, and customers who need non-standard bearings can also enjoy customized services. Our quality system regularly monitors various production facilities and complies with strict quality requirements. All material certificates and certification reports are kept in files. Products are traceable and can be provided on request. Therefore, we are confident to provide the best solutions for global customers. Our company can design non-standard bearings and special application bearings for customer, as well as customized products with samples!

We are innovative, motivated and courageous to provide our customers with necessary solutions. Our management and employees are always ready to provide professional and personalized services to our customers. In the future, MONTON will adhere to the brand development strategy, strengthen the research and development of high-end products, strive to build a digital factory, and join hands with more partners to work together for a better future!

Company spirit: Honesty, Trustworthiness and Mutual benefit;

Company policy: Quality-oriented;

Company Business philosophy: Honesty,fulfill promise;

Company principle: Solve problems for customers and prioritize customer service at first.

We warmly welcome all friends come to visit us, study or business negotiation.